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Quick-drying spray polyurea anti-corrosion coating

    Quick-drying spray polyurea anti-corrosion coating

    Quick-drying spray polyurea anti-corrosion coating is a high-performance protective solution designed for rapid application on metal, concrete, and industrial surfaces. With excellent adhesion, fast curing, and superior chemical resistance, it prevents corrosion, rust, and surface degradation in harsh environments. Ideal for pipelines, tanks, bridges, roofs, and industrial floors, this spray-applied polyurea coating ensures durable, seamless protection while minimizing downtime. Its environmentally friendly, solvent-free formulation meets international standards, providing a safe and long-last...
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Jiancheng sprayed polyurea "JCSPUA-001".

1. "JCSPUA-001" is a high-strength sprayed polyurea elastic material. The maximum elongation rate of break can reach 400%, cure in 3-5 seconds. The surface is very dense and can be dripped without leakage.

2. "JCSPUA-001" is a two-component material, "JCSPUA-001A" and "JCSPUA-001B". A: 220KG/Barrel+ B: 210KG/Barrel.

Component A is an isocyanate component, and B is an amino compound component.

 

Application of spray-coated polyurea (SPUA)

 Sprayed polyurea is an excellent high-end waterproof and anticorrosion coating. Its excellent density and weather resistance are suitable for extremely harsh outdoor environments, and are resistant to high and low temperatures, and the elongation rate of break can reach more than 400%. It can be used in all areas where waterproofing is needed, such as outdoor swimming pools, roof tiles waterproofing, reservoir waterproofing, storage tank waterproofing, anti-corrosion, pipe corrosion protection and other fields.

 

How to use SPUA "JCSPUA-001" in Jiancheng

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. How to use "JCSPUA-001" spray polyurea, use a professional high-pressure sprayer to perform spraying operations at a discharge speed of 1.1:1 to ensure that the discharge is consistent, the mixing is even, and the material cannot be deviated.

5. How to use "JCSPUM-001" polyurea topcoat, mix evenly according to the required ratio of the label, use an airless sprayer or a roller brush, apply evenly to ensure no bottom exposure phenomenon. Light colors can be constructed in two times, and the mixed materials must be used within 20 minutes.

 

Notes on using "JCSPUA"

1. The ground must be completely closed and no air holes are allowed.

2. Mix SPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.


Quick-Drying Spray Polyurea Anti-Corrosion Coating: Comprehensive Guide

Introduction

Quick-drying spray polyurea anti-corrosion coating is an advanced protective solution designed for industrial, commercial, and residential surfaces. It provides rapid curing, superior chemical resistance, and long-lasting protection against corrosion, abrasion, and water damage. This spray-applied polyurea coating is ideal for pipelines, tanks, bridges, roofs, and industrial floors, offering seamless coverage and minimal maintenance.

This guide covers specifications, daily maintenance, real-world applications, and component details, providing engineers, contractors, and facility managers with a complete reference for effective use.


Key Features and Advantages

FeatureDescription
Quick-DryingCures in seconds to minutes, reducing project downtime.
Anti-CorrosionProtects metal and concrete surfaces from rust, chemical damage, and wear.
High AdhesionBonds strongly to concrete, steel, and other industrial substrates.
Durable & FlexibleBridges minor cracks and withstands mechanical stress.
Environmentally FriendlySolvent-free, low VOC formulation compliant with international standards.
Easy ApplicationSpray method ensures uniform, seamless coverage.

Specifications and Models

ModelRecommended ThicknessCuring TimeSubstrate TypeService Temperature Range
QP-A1001.5–2 mm5–10 secConcrete, Steel-40°C to 120°C
QP-A2002–3 mm5–12 secConcrete, Steel, Aluminum-40°C to 130°C
QP-A3003–4 mm10–15 secHeavy-duty Steel-40°C to 140°C
QP-A4002–5 mm8–12 secConcrete, Metal-50°C to 150°C

Notes: Thickness may vary depending on substrate exposure and environmental conditions. Always follow manufacturer guidelines for optimal performance.


Quick-drying spray polyurea anti-corrosion coating

Component and Parts List

ComponentFunction / Description
Spray GunDelivers polyurea coating evenly onto the surface.
Heated HosesMaintain material at proper temperature for consistent flow.
Pressure PumpEnsures correct application pressure for seamless coverage.
Mixing UnitCombines resin and curing agent at correct ratio.
Control PanelMonitors temperature, pressure, and application settings.
Protective NozzlesDirects spray accurately and minimizes overspray.
Safety EquipmentGloves, goggles, respirators for safe handling of materials.

Daily and Routine Maintenance

Daily Maintenance:

  • Sweep or rinse surfaces to remove dust, debris, and chemical residues.

  • Clean minor spills immediately using mild detergents.

Weekly Inspection:

  • Check for scratches, punctures, or signs of wear, especially in high-traffic areas.

  • Inspect edges and joints for adhesion integrity.

Monthly / Quarterly Maintenance:

  • Conduct a visual inspection for UV or chemical degradation.

  • Verify coating thickness with ultrasonic gauges if necessary.

Annual Maintenance:

  • Perform a detailed inspection for cracks, pinholes, or corrosion underneath the coating.

  • Touch up or recoat areas showing wear to maintain full protection.


Troubleshooting

ProblemPossible CauseSolution
Peeling or poor adhesionContaminated surface or improper primerClean substrate and reapply primer
Blistering or bubblesMoisture or trapped air during applicationRemove affected area and reapply
Incomplete curingLow temperature or incorrect spray settingsAdjust temperature, pressure, and ratio
Cracking under stressInsufficient thickness or substrate movementApply additional layer with correct thickness
DiscolorationUV exposure or chemical incompatibilityUse UV-resistant topcoat or verify material compatibility

Real-World Applications

1. Industrial Pipelines:

  • QP-A200 applied to chemical transport pipelines, preventing corrosion under high humidity and chemical exposure.

2. Storage Tanks:

  • QP-A300 applied to steel tanks in manufacturing facilities, reducing rust and extending service life.

3. Bridge Decks:

  • QP-A100 sprayed over bridge decks to protect against rainwater, salts, and abrasion from traffic.

4. Industrial Floors:

  • QP-A400 used in factory floors subjected to heavy machinery and chemical spills.

5. Roofs and Terraces:

  • QP-A100 provides waterproofing and UV resistance on commercial building roofs.


Advantages Over Traditional Coatings

FeatureQuick-Drying PolyureaConventional Coatings
Curing TimeSeconds to minutesHours to days
Chemical ResistanceHighModerate
Seamless CoverageYesLimited
Crack BridgingExcellentLow
MaintenanceMinimalModerate
Environmental ComplianceSolvent-free, low VOCOften solvent-based

Conclusion

Quick-drying spray polyurea anti-corrosion coating provides fast, durable, and versatile protection for industrial, commercial, and residential surfaces. Its rapid curing, strong adhesion, and chemical resistance make it ideal for pipelines, tanks, bridges, roofs, and floors exposed to harsh environments. Following proper installation, maintenance, and inspection procedures ensures long-term performance and minimizes repair costs.

This advanced coating is an excellent choice for engineers, contractors, and facility managers seeking efficient, eco-friendly, and high-performance anti-corrosion solutions.

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