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Elastic crack-resistant spray polyurea coating

    Elastic crack-resistant spray polyurea coating

    Elastic crack-resistant spray polyurea coating is a high-performance protective solution designed to prevent cracks, leaks, and surface damage in industrial, commercial, and residential applications. With exceptional flexibility, rapid curing, and strong adhesion, this spray-applied polyurea coating bridges minor structural cracks while providing durable waterproof and corrosion resistance. Ideal for roofs, floors, pipelines, tanks, and bridges, it ensures long-lasting protection under extreme weather conditions, mechanical stress, and chemical exposure. Its advanced formulation also meets env...
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Jiancheng sprayed polyurea "JCSPUA-001".

1. "JCSPUA-001" is a high-strength sprayed polyurea elastic material. The maximum elongation rate of break can reach 400%, cure in 3-5 seconds. The surface is very dense and can be dripped without leakage.

2. "JCSPUA-001" is a two-component material, "JCSPUA-001A" and "JCSPUA-001B". A: 220KG/Barrel+ B: 210KG/Barrel.

Component A is an isocyanate component, and B is an amino compound component.

 

Application of spray-coated polyurea (SPUA)

 Sprayed polyurea is an excellent high-end waterproof and anticorrosion coating. Its excellent density and weather resistance are suitable for extremely harsh outdoor environments, and are resistant to high and low temperatures, and the elongation rate of break can reach more than 400%. It can be used in all areas where waterproofing is needed, such as outdoor swimming pools, roof tiles waterproofing, reservoir waterproofing, storage tank waterproofing, anti-corrosion, pipe corrosion protection and other fields.

 

How to use SPUA "JCSPUA-001" in Jiancheng

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. How to use "JCSPUA-001" spray polyurea, use a professional high-pressure sprayer to perform spraying operations at a discharge speed of 1.1:1 to ensure that the discharge is consistent, the mixing is even, and the material cannot be deviated.

5. How to use "JCSPUM-001" polyurea topcoat, mix evenly according to the required ratio of the label, use an airless sprayer or a roller brush, apply evenly to ensure no bottom exposure phenomenon. Light colors can be constructed in two times, and the mixed materials must be used within 20 minutes.

 

Notes on using "JCSPUA"

1. The ground must be completely closed and no air holes are allowed.

2. Mix SPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.

Elastic Crack-Resistant spray polyurea coating: Comprehensive Guide

Introduction

Elastic crack-resistant spray polyurea coating is a high-performance protective solution designed to prevent cracking, leakage, and surface degradation across industrial, commercial, and residential applications. Its superior elasticity, rapid curing, and strong adhesion allow it to bridge minor structural cracks while maintaining waterproofing and corrosion resistance. Ideal for roofs, floors, pipelines, tanks, and bridges, this spray-applied polyurea coating offers long-lasting durability under extreme mechanical, chemical, and weather conditions.

This guide covers troubleshooting, maintenance methods, rapid installation instructions, and product certifications, providing a comprehensive reference for engineers, contractors, and facility managers.


Key Features and Advantages

FeatureDescription
ElasticityBridges cracks and accommodates structural movement.
Crack ResistancePrevents surface fissures and leakage under thermal and mechanical stress.
Rapid CuringTouch-dry in seconds, reducing downtime.
Waterproof & Corrosion ResistantProtects surfaces from water, chemicals, and corrosion.
DurableWithstands abrasion, UV exposure, and harsh environments.
Eco-FriendlySolvent-free, low-VOC formulations meet environmental regulations.
Easy ApplicationSpray method ensures seamless coverage and uniform thickness.

Elastic crack-resistant spray polyurea coating

Typical Applications

Elastic crack-resistant spray polyurea coating is suitable for a wide range of applications:

  • Industrial Facilities: Chemical tanks, pipelines, machinery, and storage units.

  • Infrastructure Projects: Bridges, parking decks, rooftops, and retaining walls.

  • Residential & Commercial Buildings: Roofs, terraces, balconies, and basements.

  • Marine Environments: Docks, ships, and seawater-exposed structures.

  • Waterproofing Projects: Reservoirs, water treatment plants, and containment areas.


Product Parameters

ParameterSpecificationTest Standard
Curing Time5–15 secondsASTM D5895
Tensile Strength20–35 MPaASTM D412
Elongation at Break400–600%ASTM D412
Shore Hardness (A)85–95ASTM D2240
Water Absorption<0.5%ASTM D570
Adhesion to Concrete/Metal>3.0 MPaASTM D4541
Chemical ResistanceExcellent against acids, alkalis, and saltsASTM D1308
Service Temperature Range-40°C to 120°CISO 817

Quick Installation Guide

1. Surface Preparation

  • Ensure surfaces are clean, dry, and free of dust, oil, or loose particles.

  • Repair significant cracks or holes before application.

2. Equipment Setup

  • Use standard spray polyurea equipment with proper pressure settings.

  • Confirm that the spray temperature is within the recommended range.

3. Application Procedure

  • Apply the first primer coat if required for adhesion.

  • Spray the polyurea coating evenly in overlapping passes.

  • Ensure a uniform thickness of 1.5–3 mm depending on the substrate and exposure conditions.

4. Curing

  • The coating becomes touch-dry within seconds.

  • Allow 24 hours for full mechanical properties to develop.

5. Post-Application Inspection

  • Conduct a visual check for continuity, pinholes, or uneven areas.

  • Measure thickness using ultrasonic gauges.


Common Troubleshooting

IssuePossible CauseSolution
Surface cracks after curingSubstrate movement, improper thicknessRecoat with correct thickness, allow curing
Poor adhesionContaminated surface or inadequate primerClean substrate, apply primer, recoat
Blistering or bubblesMoisture or trapped air during applicationRemove affected area, dry substrate, reapply
Discoloration or yellowingUV exposure or incompatible substrateUse UV-resistant topcoat, ensure compatibility
Incomplete curingLow temperature or incorrect spray settingsAdjust spray temperature and pressure

Maintenance Guidelines

Daily / Weekly Maintenance

  • Remove debris, dirt, and dust with gentle sweeping or rinsing.

  • Clean chemical spills immediately with mild detergent.

Monthly / Quarterly Inspection

  • Inspect for scratches, punctures, or wear in high-traffic areas.

  • Verify adhesion and elasticity, especially on horizontal surfaces.

Annual Maintenance

  • Conduct detailed inspection for UV degradation, chemical exposure, or mechanical damage.

  • Recoat or touch up damaged areas to maintain continuous protection.


Product Certifications

  • ISO 9001: Quality management system compliance.

  • ASTM Standards: Meets ASTM D5895, D412, D4541, D2240, D570, D1308 for mechanical and chemical performance.

  • Environmental Compliance: Solvent-free and low-VOC, meeting international environmental regulations.

  • Industry Approvals: Recognized for commercial and industrial waterproofing projects.


Advantages Over Traditional Coatings

FeatureElastic Polyurea CoatingTraditional Coatings
Curing TimeSeconds to minutesHours to days
Flexibility / Crack BridgingHigh, bridges minor cracksLow, prone to cracking
Waterproof & Chemical ResistanceExcellentModerate
Seamless CoverageYesLimited
Maintenance RequirementsMinimalModerate
Environmental ComplianceSolvent-free, low VOCOften solvent-based

Conclusion

Elastic crack-resistant spray polyurea coating offers rapid, durable, and flexible protection for a wide range of surfaces. Its superior crack bridging, chemical resistance, and waterproofing performance make it suitable for industrial, commercial, and residential applications. Proper surface preparation, application, and maintenance are critical to ensuring long-term performance.

For engineers, contractors, and facility managers seeking high-performance waterproofing and anti-crack solutions, elastic spray polyurea coatings provide a reliable, environmentally friendly, and cost-effective option.

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