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High-strength spray polyurea protective coating

    High-strength spray polyurea protective coating

    High-strength spray polyurea protective coating is a premium solution engineered for superior durability, impact resistance, and long-lasting protection. Applied using advanced spray technology, it forms a seamless, flexible, and waterproof layer that adheres strongly to concrete, steel, and other substrates. Ideal for industrial floors, bridges, pipelines, tanks, and heavy-duty infrastructure, this coating withstands extreme mechanical stress, chemical exposure, and harsh environmental conditions. With rapid curing, excellent abrasion resistance, and long service life, it provides reliable pr...
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Jiancheng sprayed polyurea "JCSPUA-001".

1. "JCSPUA-001" is a high-strength sprayed polyurea elastic material. The maximum elongation rate of break can reach 400%, cure in 3-5 seconds. The surface is very dense and can be dripped without leakage.

2. "JCSPUA-001" is a two-component material, "JCSPUA-001A" and "JCSPUA-001B". A: 220KG/Barrel+ B: 210KG/Barrel.

Component A is an isocyanate component, and B is an amino compound component.

 

Application of spray-coated polyurea (SPUA)

 Sprayed polyurea is an excellent high-end waterproof and anticorrosion coating. Its excellent density and weather resistance are suitable for extremely harsh outdoor environments, and are resistant to high and low temperatures, and the elongation rate of break can reach more than 400%. It can be used in all areas where waterproofing is needed, such as outdoor swimming pools, roof tiles waterproofing, reservoir waterproofing, storage tank waterproofing, anti-corrosion, pipe corrosion protection and other fields.

 

How to use SPUA "JCSPUA-001" in Jiancheng

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. How to use "JCSPUA-001" spray polyurea, use a professional high-pressure sprayer to perform spraying operations at a discharge speed of 1.1:1 to ensure that the discharge is consistent, the mixing is even, and the material cannot be deviated.

5. How to use "JCSPUM-001" polyurea topcoat, mix evenly according to the required ratio of the label, use an airless sprayer or a roller brush, apply evenly to ensure no bottom exposure phenomenon. Light colors can be constructed in two times, and the mixed materials must be used within 20 minutes.

 

Notes on using "JCSPUA"

1. The ground must be completely closed and no air holes are allowed.

2. Mix SPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.


High-Strength Spray Polyurea Protective Coating: Complete Guide

Introduction

Industrial and commercial surfaces are constantly exposed to harsh conditions, including mechanical stress, chemical spills, and environmental extremes. High-strength spray polyurea protective coating offers a reliable solution, combining rapid curing, superior adhesion, and exceptional mechanical strength. Designed for concrete, steel, and composite substrates, this coating ensures long-term durability and protection for floors, pipelines, tanks, bridges, and other critical infrastructure.

This guide covers after-sales service, common questions, maintenance requirements, and performance features, providing a comprehensive overview for engineers, contractors, and facility managers.


Performance Features

High-strength spray polyurea protective coatings are engineered to deliver superior protection in challenging environments.

Key Features

FeatureDescription
High Tensile StrengthResists cracking and deformation under heavy loads and impact.
Rapid CuringSets in seconds to minutes, reducing downtime for industrial operations.
Chemical ResistanceProtects against acids, alkalis, solvents, oils, and cleaning agents.
Abrasion ResistanceSuitable for high-traffic areas and mechanical wear surfaces.
Flexibility & ElasticityBridges micro-cracks and accommodates substrate expansion and contraction.
Seamless WaterproofingForms a continuous, impermeable barrier preventing leaks and moisture ingress.
UV & Weather ResistanceMaintains structural integrity and appearance in outdoor environments.

High-strength spray polyurea protective coating

Applications

High-strength spray polyurea coatings are suitable for diverse industrial and commercial applications:

  • Industrial Floors: Warehouses, factories, and processing plants.

  • Infrastructure: Bridges, tunnels, and parking decks.

  • Pipelines & Tanks: Chemical, water, and fuel storage facilities.

  • Marine & Offshore: Ships, docks, and offshore platforms exposed to saltwater.

  • Civil Construction: Roofs, basements, and retaining structures.


Maintenance Requirements

Proper maintenance ensures optimal performance and longevity.

Routine Cleaning

  • Dust & Debris Removal: Sweep or vacuum daily to prevent abrasive damage.

  • Wet Cleaning: Use a neutral pH detergent with water; rinse thoroughly.

  • Chemical Spills: Clean immediately using neutralizers compatible with polyurea.

Inspection Schedule

Inspection FrequencyAction & Purpose
MonthlyCheck for cracks, blistering, or surface damage.
QuarterlyInspect adhesion, particularly in high-traffic zones.
AnnuallyPerform thickness and integrity tests.
Every 3–5 YearsReapply topcoat or repair high-wear areas if needed.

Preventive Measures

  • Avoid abrasive tools and harsh chemical cleaners.

  • Ensure proper ventilation during maintenance activities.

  • Repair damaged areas promptly to prevent substrate exposure.


Common Questions (FAQs)

Q1: How long does the coating last?
With proper maintenance, high-strength spray polyurea can last 15–20 years, depending on environmental conditions and substrate use.

Q2: Can it be applied outdoors?
Yes. Formulations with UV-resistant additives are suitable for outdoor exposure.

Q3: Is professional installation required?
Yes. Specialized high-pressure spray equipment and trained personnel are necessary for proper application.

Q4: Can damaged areas be repaired?
Yes. Localized repairs are possible without removing the entire coating.

Q5: Is it safe for food or pharmaceutical facilities?
Food-grade and low-VOC polyurea options are available to meet hygiene and safety requirements.


After-Sales Service

Reliable after-sales service is critical to ensure customer satisfaction and coating longevity. Typical service offerings include:

  1. Technical Support: Guidance on surface preparation, application techniques, and curing.

  2. Inspection & Consultation: On-site assessments to ensure optimal coating performance.

  3. Repair & Recoating Services: Timely maintenance for damaged or worn areas.

  4. Warranty & Guarantees: Coverage against manufacturing defects, adhesion failure, or premature degradation, usually 5–10 years depending on contract terms.


Advantages Over Traditional Coatings

High-strength spray polyurea offers several advantages compared to conventional epoxy, polyurethane, or bitumen coatings:

FeaturePolyurea CoatingTraditional Coatings
Curing TimeSeconds to minutesHours to days
Flexibility & Crack BridgingHigh (up to 600% elongation)Moderate to low
Chemical ResistanceExcellentLimited
Mechanical StrengthVery highModerate
Seamless CoverageYesOften requires joints or layers
VOC ContentZero (100% solids)Usually solvent-based
Service Life15–20 years with maintenance5–10 years

Installation Guidelines

  1. Surface Preparation: Clean, dry, and free of oil, dust, or loose material.

  2. Priming: Apply primer if recommended for adhesion enhancement.

  3. Spray Application: Use high-pressure plural-component spray equipment to apply the polyurea layer.

  4. Curing: Allow rapid curing; can be walked on in minutes, and returned to service in hours.

  5. Topcoat (Optional): Apply UV-resistant or aesthetic finish if exposed outdoors.


Conclusion

High-strength spray polyurea protective coating is a versatile and reliable solution for industrial and commercial protective applications. Its combination of rapid curing, chemical and abrasion resistance, flexibility, and long-term durability makes it a superior choice for floors, tanks, pipelines, and infrastructure exposed to harsh conditions.

With proper maintenance, routine inspections, and professional installation, this coating provides long-lasting protection, reduces operational downtime, and minimizes repair costs, ensuring both performance and economic benefits for facility managers and engineers.

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