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Environmentally friendly handmade polyurea coating

    Environmentally friendly handmade polyurea coating

    Environmentally friendly handmade polyurea coating is a high-performance, eco-conscious protective solution designed for industrial and commercial surfaces. This hand-applied coating combines superior elasticity, chemical resistance, and seamless adhesion while maintaining low VOC content for a safer application and reduced environmental impact. Ideal for roofs, floors, pipelines, and storage tanks, it provides long-lasting waterproofing, corrosion resistance, and wear protection, making it a sustainable choice for projects that require durable, eco-friendly, and high-quality polyurea solution...
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Hand brushed polyurea HBPUA types

1. Single-component hand-brushed polyurea "JCHBPUA-001", is a single-component polyurea waterproof material ready to use. Its purpose is mainly waterproof and expansion joint filling.

2. Two-component hand-brushed polyurea "JCHBPUA-002" is a two-component polyurea material. Its main purpose is waterproof and corrosion-resistant. It can be used on outdoor concrete or tile foundation floors. Its performance is second only to sprayed polyurea "JCSPUA-001", with 300% elongation, excellent weather resistance and waterproof performance.

3. Polyurea self-leveling "JCHBPUA-SL001" is a load-bearing polyurea floor material, suitable for indoor workshops and garage floors, or corrosive workshop floors. It has excellent physical and mechanical properties, the surface hardness can reach 7H, and it is waterproof and corrosion-resistant.

 

Application scenarios of hand-brushed polyurea HBPUA

Pools, outdoor concrete or tiled floors, reservoirs, workshops, terraces and other floors that require waterproofing.

 

How to use polyurea HBPUA by hand brushing

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. HBPUA is mixed evenly according to the label ratio and used within 20 minutes. The minimum unit consumption of all polyurea materials is 1.8 kg per square meter.


Precautions for hand-brushing polyurea HBPUA

1. The ground must be completely closed and no air holes are allowed.

2. Mix HBPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.


Elastic Handmade Polyurea Anti-Cracking Coating: Complete Guide

Introduction

Elastic handmade polyurea anti-cracking coating is a high-performance protective material designed for industrial and commercial applications. Its primary function is to prevent surface cracks, extend the lifespan of substrates, and provide resistant protection against chemicals, wear, and environmental factors. This hand-applied coating ensures seamless adhesion and high elasticity, making it suitable for roofs, floors, pipelines, and storage tanks. This guide provides a comprehensive overview of components, installation steps, maintenance schedules, and design philosophy, ensuring optimal application and performance.


Key Features and Benefits

  • Superior Elasticity: Bridges micro-cracks and accommodates structural movement.

  • Seamless Coverage: Hand-applied method avoids joints or weak points.

  • Durable Protection: Resistant to abrasion, chemicals, UV radiation, and mechanical impacts.

  • Chemical Resistance: Provides long-lasting protection in harsh chemical environments.

  • Environmental Compliance: Low VOC formulation ensures safer indoor and outdoor use.

  • Versatile Applications: Suitable for concrete, metal, composite surfaces, and more.


Technical Specifications

ParameterSpecificationTest Standard
Curing Time10–20 secondsASTM D5895
Tensile Strength25–45 MPaASTM D412
Elongation at Break350–700%ASTM D412
Shore Hardness (A)85–95ASTM D2240
Adhesion to Substrate≥3.0 MPaASTM D4541
Chemical ResistanceExcellent against acids, alkalisASTM D543
Water Absorption<0.5%ASTM D570
Service Temperature Range-40°C to 120°CISO 817
VOC Content<50 g/LEPA Method 24

Environmentally friendly handmade polyurea coating

Components / Parts List

  1. Polyurea Resin Base: Provides elasticity and long-lasting protection.

  2. Curing Agent / Hardener: Ensures rapid cross-linking and durability.

  3. Primer (Optional): Enhances adhesion on porous or oxidized surfaces.

  4. Application Tools: Brushes, rollers, trowels, or hand-held sprayers.

  5. Protective Equipment: Gloves, goggles, and respirators for safe handling.


Installation Steps

1. Surface Preparation

  • Remove dust, oil, grease, or loose particles.

  • Repair any cracks, holes, or uneven surfaces before coating.

  • Apply a primer layer on porous substrates to improve adhesion.

2. Material Preparation

  • Store resin and curing agent at room temperature (20–25°C).

  • Mix thoroughly according to manufacturer instructions.

3. Hand Application

  • Apply coating evenly with brush, roller, or trowel.

  • Recommended thickness: 1.5–3 mm depending on substrate type and exposure.

  • Allow curing for 24 hours before exposure to chemicals, water, or heavy loads.

4. Post-Application Inspection

  • Inspect for voids, bubbles, or thin spots.

  • Apply touch-ups if necessary to maintain continuous protection.

Maintenance Schedule

Daily Maintenance:

  • Clean surfaces with mild detergent and water.

  • Avoid dragging sharp or heavy objects across the coating.

Periodic Maintenance:

  • Inspect for abrasion, cracks, or delamination.

  • Reapply or touch-up coating in damaged areas to maintain protection.

IntervalMaintenance Task
DailyClean surface, remove debris
WeeklyInspect for micro-cracks
MonthlyTouch-up minor wear areas
AnnuallyFull inspection, recoating if needed

Design Philosophy

  1. Elasticity as Core Principle: Coating bridges micro-cracks and adapts to substrate movement.

  2. Seamless Protection: Hand-applied coating ensures no weak points.

  3. Durable Performance: Resistant to chemical attack, abrasion, UV exposure, and mechanical wear.

  4. Environmental Safety: Low VOC, solvent-free, eco-friendly coating.

  5. Versatility: Can be applied on various substrates including concrete, metal, and composite surfaces.


Applications

  • Roofs: Prevents cracking from thermal expansion and UV exposure.

  • Industrial Floors: Protects against heavy traffic, spills, and chemical exposure.

  • Pipelines & Storage Tanks: Offers corrosion and chemical resistance.

  • Bridges & Infrastructure: Maintains structural integrity by preventing micro-cracks.

  • Machinery & Equipment: Provides a flexible protective layer against wear and chemicals.


Advantages Over Conventional Coatings

FeatureHandmade Polyurea CoatingConventional Coatings
Curing TimeSeconds to minutesHours to days
ElasticityHigh, bridges micro-cracksLow
Seamless CoverageYesOften requires multiple layers
Chemical ResistanceExcellentModerate
DurabilityLong-lastingModerate
Maintenance FrequencyLowHigh

Safety Guidelines

  • Wear protective gloves, goggles, and clothing.

  • Ensure adequate ventilation in enclosed spaces.

  • Avoid skin and eye contact; wash immediately if exposed.

  • Follow the Safety Data Sheet (SDS) for handling, storage, and disposal.


Conclusion

Elastic handmade polyurea anti-cracking coating provides high elasticity, chemical resistance, and seamless protection for demanding industrial and commercial environments. Its hand-applied, eco-friendly formulation ensures long-lasting performance with minimal maintenance. By following proper installation, maintenance, and safety protocols, this coating prevents micro-cracks, enhances structural integrity, and extends substrate life, making it a top choice for roofs, floors, pipelines, and other critical surfaces.

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