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Chemical resistant handmade polyurea protective film

    Chemical resistant handmade polyurea protective film

    Chemical resistant handmade polyurea protective film is a high-performance, hand-applied coating designed for industrial, commercial, and laboratory applications. It provides exceptional resistance to acids, alkalis, solvents, and other harsh chemicals, while maintaining elasticity, durability, and seamless adhesion. Ideal for floors, tanks, pipes, and structural surfaces, this protective film ensures long-lasting protection against chemical damage and surface degradation. Its eco-friendly formulation and fast-curing properties make it a reliable and sustainable solution for environments requi...
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Hand brushed polyurea HBPUA types

1. Single-component hand-brushed polyurea "JCHBPUA-001", is a single-component polyurea waterproof material ready to use. Its purpose is mainly waterproof and expansion joint filling.

2. Two-component hand-brushed polyurea "JCHBPUA-002" is a two-component polyurea material. Its main purpose is waterproof and corrosion-resistant. It can be used on outdoor concrete or tile foundation floors. Its performance is second only to sprayed polyurea "JCSPUA-001", with 300% elongation, excellent weather resistance and waterproof performance.

3. Polyurea self-leveling "JCHBPUA-SL001" is a load-bearing polyurea floor material, suitable for indoor workshops and garage floors, or corrosive workshop floors. It has excellent physical and mechanical properties, the surface hardness can reach 7H, and it is waterproof and corrosion-resistant.

 

Application scenarios of hand-brushed polyurea HBPUA

Pools, outdoor concrete or tiled floors, reservoirs, workshops, terraces and other floors that require waterproofing.

 

How to use polyurea HBPUA by hand brushing

1. Base grinding, crack cutting treatment, and vacuum clean;

2. How to use the "JCEPDT-006" primer, apply the polyurea primer brush once, and there is whitening on the ground, and re-coat locally. "JCEPDT-006" is stirred evenly according to the label ratio, apply it evenly once with the medium-hair roller, and use it within 30 minutes.

3. How to use the sealing layer of the "JCEPZT-007" intermediate paint, and use a full batch of "JCEPZT-007" intermediate paint + quartz sand, stir evenly according to the label ratio, use a push knife to scrape it evenly, and use it within 30 minutes.

4. HBPUA is mixed evenly according to the label ratio and used within 20 minutes. The minimum unit consumption of all polyurea materials is 1.8 kg per square meter.

 

Precautions for hand-brushing polyurea HBPUA

1. The ground must be completely closed and no air holes are allowed.

2. Mix HBPUA evenly, control the discharge speed, ensure that the two components are discharged at the same time, and there is no deviation in the material.

3. The two-pass construction interval should not exceed 48 hours. After it exceeds, it must be polished.

4. The ground moisture content should not exceed 8%.


Chemical Resistant Handmade Polyurea Protective Film: Complete Guide

Introduction

Chemical resistant handmade polyurea protective film is a high-performance hand-applied coating engineered for industrial, commercial, and laboratory applications. This protective film offers superior chemical resistance, shielding substrates from acids, alkalis, solvents, and other corrosive substances. Designed with fast curing, seamless adhesion, and elasticity, it provides long-lasting protection for floors, tanks, pipes, and structural surfaces. Its eco-friendly formulation ensures compliance with modern environmental standards, making it a sustainable and reliable solution for projects requiring robust chemical protection.


Product Overview

  • Type: Handmade polyurea protective film

  • Application: Industrial floors, chemical storage tanks, pipelines, laboratories, and structural surfaces

  • Features: Chemical-resistant, hand-applied, elastic, seamless adhesion, fast curing

  • Benefits: Long-lasting protection, reduces maintenance costs, environmentally safe

Key Advantages:

  • Seamless Protection: Bridges micro-cracks and prevents chemical penetration.

  • Durability: Resistant to harsh chemicals, wear, and environmental stress.

  • Flexibility: Maintains elasticity under extreme temperatures and mechanical stress.

  • Eco-Friendly: Low VOC content, compliant with international environmental standards.


Chemical resistant handmade polyurea protective film

Technical Specifications

ParameterSpecificationTest Standard
Curing Time25–40 minutesASTM D5895
Tensile Strength20–45 MPaASTM D412
Elongation at Break350–650%ASTM D412
Shore Hardness (A)80–95ASTM D2240
Adhesion to Substrate≥3.0 MPaASTM D4541
Chemical ResistanceExcellent against acids, alkalis, solventsASTM D543
Water Absorption<0.5%ASTM D570
Service Temperature Range-40°C to 120°CISO 817
VOC Content<50 g/LEPA Method 24

Storage Conditions

Proper storage ensures product performance and longevity:

  • Temperature: Store between 15–25°C in a dry, ventilated area.

  • Shelf Life: Typically 12 months in unopened containers.

  • Moisture Protection: Keep containers tightly sealed to prevent moisture contamination.

  • Avoid Direct Sunlight: UV exposure can degrade the resin components.

  • Handling: Use appropriate lifting equipment for heavy drums to avoid damage.


Installation Guidelines

1. Surface Preparation

  • Remove dust, oil, grease, and loose debris.

  • Repair cracks, holes, and uneven areas to ensure uniform application.

  • Apply a primer for porous or oxidized surfaces to enhance adhesion.

2. Material Preparation

  • Condition resin and curing agent to 20–25°C before mixing.

  • Mix thoroughly as per manufacturer instructions to achieve uniform consistency.

3. Hand Application

  • Apply evenly with brush, roller, or trowel.

  • Recommended thickness: 1.5–3 mm, depending on substrate type and chemical exposure.

  • Allow full curing for 24 hours before exposure to chemicals or mechanical stress.

4. Inspection and Touch-Up

  • Inspect for thin spots, bubbles, or voids.

  • Perform touch-ups to ensure continuous protective coverage.


Common Problems and Solutions

ProblemCauseSolution
Poor AdhesionSurface contamination or insufficient primerReclean surface, apply primer, recoat
Bubbles or VoidsExcess moisture or improper mixingEnsure dry substrate, mix thoroughly
CrackingInsufficient thickness or substrate movementApply thicker layer, allow full curing, avoid over-stretching
Chemical DamageExposure to unsupported chemicalsEnsure chemical compatibility, consider additional protective layers

Upgrade and Maintenance Plan

Routine Maintenance:

IntervalRecommended Action
WeeklySweep or wipe with mild detergent; check for visible damage
MonthlyInspect for cracks, peeling, or chemical degradation
QuarterlyClean with appropriate chemical-resistant cleaners
AnnuallyPerform full inspection and touch-up any worn areas

Upgrade Plan:

  • Apply additional protective layers every 3–5 years for areas with high chemical exposure.

  • Integrate UV and abrasion-resistant topcoat for outdoor or industrial floors.

  • Schedule professional inspection for critical chemical storage or process areas.


Applications

  • Industrial Floors: Warehouses, chemical plants, and processing facilities.

  • Tanks & Pipelines: Storage tanks, chemical conduits, and pipelines.

  • Laboratories: Floors, benches, and protective surfaces in laboratories handling corrosive chemicals.

  • Infrastructure: Bridges, walkways, and other surfaces exposed to chemicals or moisture.


Advantages Over Conventional Coatings

FeatureHandmade Polyurea Protective FilmConventional Coatings
Chemical ResistanceExcellentModerate
ElasticityHigh, bridges micro-cracksLow
Seamless CoverageYesOften requires multiple layers
DurabilityLong-lastingModerate
Maintenance FrequencyLowHigh
Environmental ComplianceLow VOC, eco-friendlyOften VOC-heavy

Conclusion

Chemical resistant handmade polyurea protective film is a versatile, durable, and eco-friendly solution for environments exposed to harsh chemicals and mechanical stress. By following proper installation, storage, and maintenance guidelines, users can ensure long-lasting protection, reduced maintenance costs, and enhanced structural lifespan. Its hand-applied application, seamless adhesion, and exceptional chemical resistance make it a preferred choice for industrial floors, tanks, pipelines, laboratories, and other critical surfaces.

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